HXE-24DT Fine copper wire drawing machine with annealer
I. Quick description
HXE-24DT Fine copper wire drawing machine with annealer is used to draw and anneal single bare copper wire from 0.5mm-1.0mm to 0.07mm-0.25mm.
II. Components
| Name | Quantity |
| 1. Pay-off shelf | 1 set |
| 2. HXE-24DT Drawing&Annealing machine | 1 set |
| 3. Electrical control system | 1 set |
| 4. Steam generator | 1 set |
| 5. Lubrication Tank and Pump | Optional |
| 6. Spare parts | As per List |
| 7. Operation Manual, Inverter Manual |
III. Main Technical parameters
1. Usage single bare copper wire drawing and annealing. Inlet size 0.5mm-1.0mm. Outlet size 0.07mm-0.25mm (Elongation of annealed wire 25% to 32%). Machine speed/max 1800m/min. Die number 24, Dies size 25mm×8-10mmT, Slip ratio 13%+8%.
2. Wire drawing mode standing-mode and 4 axes. Drive by Inverter control, Brand Inovance, Most widely used brand in drawing machine. Main motor 15KW, Spooler motor 3.7KW, China best brand. Annealing voltage DC50V/max, Annealing current DC300A/max, Annealing power 15KVA.
3. Annealing method DC Three section annealing. Annealing protection will be done by steam protection
Capacity of compressed air 0.4-0.6Mpa, 20L/min. Demand Water quantity for annealing and coolant 200L/min.
4. Machine frame welded by steel plate. Transmission Flat belts. Capstan Ceramic plasma. Lubricating system Pipe Spray. Bobbin size 300mm, loading capacity: 50kg/max. Bobbin loading & unloading type shaft type.
5. Traversing unit 110W synchros motor, width: 270mm/max. Tension control by Air pressure tension control (With Weight balance as Backup) Cabinet 0.8m*0.6m*2.0m. Machine dimension 2.3m*1.6m*1.9m; Installation Area 3.3m*1.7m+0.8*0.6m
6. Machine weight 3400KG, Cabinet weight 500KG. In total for shipping around 4,000KG.
Operation & Maintenance
Preparation before running
Check all the lubrication parts of the transmission parts.
Check Wire-break Auto stop device, Safety doors.
Check coolant water, Lubrication oil, Steam, Compressed air.
After checking, jogging machine as lower than 5m/s (Fix speed capstan lower than 470r/min), check all parts again.
Operation
Connect power.
Prepare the drawing dies.
Prepare the wire pointing and threading.
According to the die list, place the wires on the capstan, wire goes through each layer 2-3 times.
Put wire through the fix speed capstan then through the annealer machine
Annealer machine wire path, please check the Wire path drawing on the machine.
Then put wire through the Wire passing wheels, Tension device, Spooler machine.
After the wire path, close Safety door, adjust Drawing lubrication oil, Coolant water, Steam, Compressed air.
Diameter, Voltage, Current, Speed linkage
Our machine is made according to use`s elongation requirement, nothing to do with copper wire.
Maintenance
Lubricate all the parts, make sure all the wheels and capstans run flexible.
After working 1000hours, clean all the bearing and change new lubrication oil.
Annealing contact rings are consuming parts, after using for certain time, when annealing, will have sparks, which means you need change new rings.
There are carbon brushes on the back side of the annealer machine, need change accordingly.
Advantage and after-sale service
A: Advantage
(1). HENGXIE has some world famous parts suppliers, has special lubrication system for the gears and bearing.
(2). Body and other key components and parts are produced by our own factory , quality is reliable.
(3). Our company’s developing process in more than 10 years.
(4). DC. three-section annealing
B: After-self service
Our company for all machine product, since the shipment date, our company free after sale maintenance service guarantee period is:
(1) 1 year for mechanical part.
(2) 6 month for electrical part.
Product Tags:
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