Blue Customized Wire Drawing Machine 0.8mm-1.6mm Flat Belts Transmission

HXE-24DTA Copper fine wire drawing machine with annealer

I. Application

HXE-24DTA Copper fine wire drawing machine with annealer is used to draw and anneal single bare copper wire from 0.8mm-1.6mm to 0.1mm-0.6mm.

II. Components

III. Main Technical parameters

1. Usage: Copper wire drawing and annealing
2. Inlet diameter: 0.8mm-1.6mm
3. Outlet diameter: 0.1mm-0.6mm
4. Max. mechanical speed: 2000m/min
5. Dies: 22 dies
6. Slip ratio: 15%, Finished capstan slip ratio: 8%
7. Main motor: AC 3 Phase 18.5KW, Inverter control
8. Annealer motor: AC 3 Phase 3.7KW, Inverter control
9. Take up motor: AC 3 Phase 3.7KW, Inverter control
10. Power transmission: Timing belts+Triangle belts+Flat belts
11. Take up capacity: 50kg for diameter 300mm iron spool (Customize)
12. Spool size: Diameter 300mm/Max (Customize), 250mm-127mm spooler is totally ok
13. Capstans: Ceramic plasma, Drawing capstan 242mm, Final capstan 207mm
14. Capstan lubrication: Water pipe spray
15. Traversing: 110W synchronous motor,transmission by flat belts.
16. Brake: 20KG-M Electromagnetic brake
17. Air pressure: 4-6kg/cm2
18. Annealing pulley: Diameter 120mm
19. Annealing volt: DC60V
20. Annealing current: DC800A
21. Annealing motor power: 48KVA
22. Tension control: Annealer & Spooler Tension control by Swing arms, Air pressure auto adjust.
23. Machine dimension(L*W*H): 3500mm*1600mm*2200mm, Machine weight:3200kg
24. Power source: 415V, 50Hz(Customized)

IV. Operating procedures

4-1.Open power switch

4-2.According to the wire diameter, choose the dies (Check the die list).

4-3.Use pliers to break the wire to get a smaller section.

4-4.Use pliers to make the wire through the dies, then pull the wire out (Use foot switch to make the machine running in a low speed to make the wire move).

4-5.Wire direction, please check the Drawing for Wire path.

4-6.After make the wire through all the parts, close the annealing door and the spooling door, make the tension swing arm in the lowest position. and in running, the balance arm should be in the horizontal line. No big shake, no up and down frequently.

4-7.Open the Annealing switch, open the Pump, open and adjust the Drawing lubrication oil, Cooling water, Steam, Compressed air.

4-8.Set the length meters, then press the Start button to start the machine.

V. Attention

5-1.If wire breaks, will stop automatically, and the Fault Indicator light will open.

After connect the wire, press the Fault Reset button(Yellow button) and the On button (Green button), to run the machine again.

5-2.Press Emergency Stop button(Red button) to shut down the machine immediately.

After solve, press the button again to run the machine.

5-3.After set the Length-counter, the machine will stop automatically when reach the length set.

After change the Spool, please press the Length Reset button(Yellow button) and the Spool Reset button(Yellow button) to run the machine again.

5-4.After the machine stop(no running at all), then switch the Pump switch to stop the lubrication.

5-5.Do not touch the wire in the Annealing section.

5-6.After shut down the machine, need at least 30 seconds to restart the machine.

5-7.Wire often breaks, adjust the speed, balance arm, check the dies are clean or not.

5-8.If has scratch on the surface of the wire, check the capstans on the Take-up part. Check the drawing capstans.

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Blue Customized Wire Drawing Machine 0.8mm-1.6mm Flat Belts Transmission Images