22DT Fine Wire Drawing Equipment For Drawing And Annealing Single Bare Copper Wire

HXE-22DT Fine copper wire drawing machine with Annealer & large spool

I. Application

HXE-22DT Fine copper wire drawing machine with annealer is used to draw and anneal single bare copper wire from 0.8mm-1.8mm to 0.3mm-1.0mm.

II. Components

III. Main Technical parameters

1. Usage single bare copper wire drawing and annealing

2. Inlet size 0.8mm-1.8mm

3. Outlet size 0.3mm-1.0mm (Elongation of annealed wire 25% to 32%)

4. Machine speed/max 1500m/min

5. Die number 22, Dies size 25mm×8-10mmT, Slip ratio 15%+8%

6. Wire drawing mode standing-mode and 4axes

7. Drive by Inverter control, Brand Inovance, Most widely used brand in drawing machine

8. Main motor 22KW, Spooler motor 15KW, China best brand

9. Annealing voltage DC60V/max, Annealing current DC1000A/max, Annealing power 60KVA

10. Annealing method DC Three section annealing

11. Annealing protection will be done by steam protection

12. Capacity of compressed air 0.4-0.6Mpa, 20L/min

13. Demand Water quantity for annealing and coolant 200L/min

14. Machine frame welded by steel plate

15. Transmission Flat belts

16. Capstan Ceramic plasma

17. Lubricating system Pipe Spray

18. Bobbin size 300mm, loading capacity: 50kg/max

19. Bobbin loading & unloading type shaft type

20. Traversing unit 110W synchros motor, width: 270mm/max

21. Tension control by Air pressure tension control (With Weight balance as Backup)

22. Cabinet 0.8m*0.6m*2.0m

23. Machine dimension 2.3m*1.6m*1.9m; Installation Area 3.3m*1.7m+0.8*0.6m

24. Machine weight 3400KG, Cabinet weight 500KG. In total for shipping around 4,000KG.

IV. Attention

4-1. If wire breaks, will stop automatically, and the Fault Indicator light will open.

After connect the wire, press the Fault Reset button(Yellow button) and the On button (Green button), to run the machine again.

4-2. Press Emergency Stop button(Red button) to shut down the machine immediately.

After solve, press the button again to run the machine.

4-3. After set the Length-counter, the machine will stop automatically when reach the length set.

After change the Spool, please press the Length Reset button(Yellow button) and the Spool Reset button(Yellow button) to run the machine again.

4-4. After the machine stop(no running at all), then switch the Pump switch to stop the lubrication.

4-5. Do not touch the wire in the Annealing section.

4-6. After shut down the machine, need at least 30 seconds to restart the machine.

4-7. Wire often breaks, adjust the speed, balance arm, check the dies are clean or not.

4-8. If has scratch on the surface of the wire, check the capstans on the Take-up part. Check the drawing capstans.

V. Machine maintenance and precautions

1. Make sure the machine and the capstans clean, no scrap, no break wire.

2. Make sure the Take-up part clean.

3. Electrical cabinet should be closed.

4. Change belts if worn out.

5. Only qualified electrical technician can repair the electrical part.

6. Never change the Inverter parameter.

7. If something wrong with the machine that can`t solve, please contact the supplier first.

Do not open the machine without consulting to the supplier.

8. Put lubrication oil to the parts regularly, to make sure all parts running fluently. After running 1000 hours, clean all the bearings.

9. Annealed nickel belt and Annealing carbon brush are consuming parts. If spark happens a lot on the annealing capstans, then should change the nickel belt. If the carbon is going to run out, then need to change a new set.

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22DT Fine Wire Drawing Equipment For Drawing And Annealing Single Bare Copper Wire Images