Copper Rod Breakdown Machine Customized Power Source Low Power Consumption

HXE-13DLA Copper rod breakdown machine with Annealing

I. Quick details

HXE-13DLA Copper rod breakdown machine with annealing is used to draw and anneal single bare aluminium wire from 9.5mm to 1.7mm-4.2mm.

II. Component

III. Parameter

1. Inlet wire diameter 9.5mm

2. Outlet wire diameter 1.7mm-4.2mm

3. Actual drawing & annealing speed 800m/min

4. Number of Dies 13

5. Drum speed ratio 1.25

6. Capstan Iron cast, With Tungsten Carbide surface, 650mm, 4 pieces

7. Machine frame Welded

8. Main motor AC 75KW, Fix speed motor 22KW

9. Spooler motor AC 11KW

10. Inverter Inovance Brand

11. Speed adjust by Inverters

12. Transmission by Gear&Triangle Belts

13. Cantilever type pay-off shelf

14. Free rod type traversing

15. Power source customized

16. Annealing voltage 60V

17. Annealing current 3000A

18. Annealing power 180KVA

19. Annealing type D.C. Three section annealing

20. Annealing speed control by Inverters , auto tracking the drawing speed

IV. Attention

4-1. If wire breaks, will stop automatically, and the Fault Indicator light will open.

After connect the wire, press the Fault Reset button(Yellow button) and the On button (Green button), to run the machine again.

4-2. Press Emergency Stop button(Red button) to shut down the machine immediately.

After solve, press the button again to run the machine.

4-3. After set the Length-counter, the machine will stop automatically when reach the length set.

After change the Spool, please press the Length Reset button(Yellow button) and the Spool Reset button(Yellow button) to run the machine again.

4-4. After the machine stop(no running at all), then switch the Pump switch to stop the lubrication.

4-5. Do not touch the wire in the Annealing section.

4-6. After shut down the machine, need at least 30 seconds to restart the machine.

4-7. Wire often breaks, adjust the speed, balance arm, check the dies are clean or not.

4-8. If has scratch on the surface of the wire, check the capstans on the Take-up part. Check the drawing capstans.

V. Machine maintenance and precautions

1. Make sure the machine and the capstans clean, no scrap, no break wire.

2. Make sure the Take-up part clean.

3. Electrical cabinet should be closed.

4. Change belts if worn out.

5. Only qualified electrical technician can repair the electrical part.

6. Never change the Inverter parameter.

7. If something wrong with the machine that can`t solve, please contact the supplier first.

Do not open the machine without consulting to the supplier.

8. Put lubrication oil to the parts regularly, to make sure all parts running fluently. After running 1000 hours, clean all the bearings.

9. Annealed nickel belt and Annealing carbon brush are consuming parts. If spark happens a lot on the annealing capstans, then should change the nickel belt. If the carbon is going to run out, then need to change a new set.

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Copper Rod Breakdown Machine Customized Power Source Low Power Consumption Images